Product Overview
The Velour Loom Brush is a high-density tufted brush segment designed for nonwoven needle punching and velour needlelooms. Each brush consists of densely packed nylon bristles fixed into a toothed plastic base, providing a stable supporting surface for nonwoven fabrics during the velouring process.
Individual brush segments are installed side by side on aluminum rails to form a continuous brush conveyor for velour needle looms. The toothed profile allows adjacent segments to interlock closely, creating a uniform brush surface with minimal gaps while also making worn sections easy to replace individually.
These brushes for nonwoven needle punching are primarily used to support the fabric during repeated needle penetration and help produce a consistent raised or velour-like surface. They are commonly used in the production of automotive interior textiles, carpets and other needle-punched nonwoven materials. Depending on the machine configuration, a complete velour needleloom can require a large number of individual brush segments.
Product Features
- High-Density Nylon Bristles – Densely packed nylon bristles provide a uniform supporting surface for nonwoven fabrics during needle punching and velour finishing.
- Interlocking Toothed Base – Each brush segment features a toothed plastic base that allows adjacent modules to interlock closely, helping form a continuous and stable brush conveyor surface.
- Modular Brush Segment Design – Individual worn brush segments can be replaced without replacing the entire brush conveyor, simplifying maintenance and reducing replacement costs.
- Consistent Fabric Support – The dense and evenly distributed bristles provide stable support during repeated needle penetration, helping achieve consistent surface and pile formation.
- Designed for Velour Needlelooms – Suitable for brush conveyor systems used in nonwoven needle punching, carpet production and automotive interior textile manufacturing.
- Customizable Specifications – Brush dimensions, bristle specifications and base configurations can be manufactured according to the customer’s machine, drawing or sample.
Specifications
| Specification | Available Options |
|---|---|
| Product Type | Velour Loom Brush |
| Application | Nonwoven Needle Punching / Velour Finishing |
| Brush Construction | Modular Tufted Brush Segment |
| Bristle Material | Nylon |
| Bristle Color | White |
| Bristle Density | High Density |
| Base Material | Plastic |
| Base Design | Interlocking Toothed Profile |
| Installation | Mounted on Aluminum Rails |
| Conveyor Structure | Multiple Interlocking Brush Segments |
| Brush Size | Customizable |
| Machine Compatibility | Customized According to Machine, Drawing or Sample |
Materials
Nylon Bristles: The velour loom brush uses densely packed nylon bristles to create a uniform supporting surface for nonwoven fabrics. The high bristle density provides the flexibility and resilience required during repeated needle punching and velour finishing processes.
Plastic Brush Base: The bristles are securely tufted into a durable plastic base. The base incorporates an interlocking toothed profile, allowing individual brush segments to connect closely with adjacent modules and form a continuous brush surface.
Modular Construction: Each brush is manufactured as an individual replaceable segment. Multiple segments are mounted on aluminum rails to form the complete brush conveyor inside the velour needleloom. Worn or damaged segments can therefore be replaced individually without replacing the entire conveyor system.
Applications & Machine Compatibility
The Velour Loom Brush is designed for brush conveyor systems in nonwoven needle punching and velour finishing equipment. Multiple brush segments are mounted closely together to support the material during needle penetration and help create a uniform raised surface on the finished nonwoven fabric.
- Automotive Interior Textiles – Used in the production of needle-punched and velour-finished materials for automotive carpets, trunk liners and other interior textile components.
- Carpet Production – Provides a dense supporting brush surface during needle punching and pile-raising processes for carpet and floor-covering materials.
- Nonwoven Fabric Production – Suitable for velour needleloom systems used to produce different needle-punched nonwoven materials.
- Replacement Brush Conveyors – Individual brush segments can be supplied as replacement components for existing velour needleloom conveyor systems.
Machine Compatibility
We manufacture replacement velour loom brush segments according to the dimensions and mounting requirements of different needleloom systems. Brushes can be produced for machines from manufacturers such as DILO, FEHRER / AUTEFA, and ANDRITZ / Asselin, subject to the specific machine model and brush specifications.
Customers can provide an existing brush sample, technical drawing or machine information so that we can confirm the required dimensions and configuration before production.
Custom Options
BaJie Brush can manufacture velour loom brush segments according to different needleloom models, brush conveyor designs and nonwoven production requirements. Customers can provide an existing brush sample, technical drawing or machine specifications for replacement brush development.
- Brush Dimensions – Length, width, overall height and other brush dimensions can be customized according to the existing brush conveyor system.
- Bristle Specifications – Nylon bristle diameter, trim height and density can be adjusted according to the required fabric support and velour finishing process.
- Plastic Base – Base dimensions and toothed profile geometry can be manufactured to match the existing aluminum rail and adjacent brush segments.
- Machine Compatibility – Replacement brush segments can be developed according to the specific needleloom model and original brush specifications.
- Production Quantity – Suitable for both replacement requirements and large-volume complete brush conveyor projects.
- Felting Needle Compatibility – Brush specifications can be customized for use with #38, #40 and #42 felting needles, with bristle configuration adjusted according to the needleloom and production requirements.
Production & Packaging
As a direct manufacturer of velour loom brushes, BaJie Brush can support both replacement orders and large-volume brush conveyor projects. Production quantities and delivery schedules can be arranged according to the required brush specifications and project volume.
| Item | Standard Information |
|---|---|
| Production Capacity | Approx. 1,000 pcs in 5 days |
| Packing Quantity | 200 pcs per carton |
| Carton Size | 55 × 44 × 25 cm |
| Gross Weight | Approx. 25 kg per carton |
| Custom Orders | Available according to machine specifications and required quantity |
Frequently Asked Questions
What is a velour loom brush used for?
A velour loom brush is used in brush conveyor systems for nonwoven needle punching and velour finishing. Multiple brush segments form a dense supporting surface beneath the fabric during needle penetration, helping produce a consistent raised or velour-like surface for applications such as automotive interior textiles and carpets.
Can the velour loom brush be customized for #38, #40 and #42 felting needles?
Yes. We can customize velour loom brush specifications for use with #38, #40 and #42 felting needles. Bristle configuration and other brush parameters can be adjusted according to the needle gauge, needleloom model and nonwoven production requirements.
Can you supply replacement brushes for DILO, FEHRER, AUTEFA and ANDRITZ needlelooms?
We can manufacture replacement velour loom brush segments according to the dimensions and mounting requirements of different needleloom systems, including machines from DILO, FEHRER / AUTEFA, and ANDRITZ / Asselin. Compatibility should be confirmed according to the specific machine model, existing brush sample or technical drawing.
How many velour loom brush segments are required for one machine?
The required quantity depends on the needleloom model, working width and brush conveyor configuration. A complete machine can use a large number of individual brush segments, and some systems may require approximately 2,200 pieces. We can help confirm the required quantity based on the existing brush conveyor or machine specifications.
How long does a velour loom brush last?
Service life depends on production intensity, needleloom settings, fabric type and maintenance conditions. In suitable operating conditions, our velour loom brushes can typically provide a service life of around two years, although actual replacement intervals may vary between applications.
